Instron High Temperature Fatigue
Instron High Temperature Fatigue

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Assess the performance of materials

Instron High Temperature Fatigue

Low Cycle Fatigue (LCF) systems, Thermomechanical Fatigue (TMF) systems, and Electro-Thermal Mechanical Testing (ETMT) systems are all types of high temperature fatigue testing systems. LCF devices measure how well materials work under high loads and plastic deformations at high isothermal temperatures. TMF and ETMT systems are used to simulate the complicated effects of thermal cycling and mechanical loading that gas turbines and similar equipment usually experience when they are running. All of Instron's high temperature fatigue testing systems are all-in-one packages that make it easy for our users to do tests quickly and in line with all standards.

Low Cycle Fatigue (LCF)
The aerospace, automotive, and power generating industries have all contributed to the rapid growth of Low Cycle Fatigue (LCF) testing as a subfield of materials science. Strain controlled fatigue testing, commonly used to mimic mechanical stresses into the plastic region, is governed by the ISO 12016 and ASTM E606 standards. The high temperatures used in these tests are meant to mimic the conditions under which turbine blades in gas turbines and jet engines will operate in service.

 

Features:
-    High capacity loading frame maximizes lateral and axial stiffness during reverse stress testing.
-    Optional backlash free, all-electric actuator delivers precise slow speed control with virtually silent operation and no hydraulic infrastructure requirements.
-    AlignPRO alignment fixture and supporting software are provided as standard to ensure precision loadstring alignment.
-    Three zone furnace with cascade control of specimen temperature with optimized temperature gradient.
-    Dedicated LCF3 software suite provides streamlined test setup and analysis of hysteresis loops, plastic strain measurement and common LCF calculations.
-    All Instron LCF systems are fully integrated and are supplied ready to test, meeting all appropriate international standards.

 

Thermomechanical Fatigue (TMF)
Combined Thermal and Mechanical Load Testing 

By combining thermal and mechanical loading cycles, the Instron Thermomechanical Fatigue (TMF) testing instrument simplifies the analysis of high-performance materials. Instron offers both servohydraulic and custom servo-electric actuators, each of which is constructed using purpose-built components and equipment. Skillful integration of numerous technologies has produced a dependable equipment that can perform tests to worldwide standards with increased precision and consistency.

 

Features:
-    High capacity loading frame maximizes lateral and axial stiffness during reverse stress testing
-    High stiffness load frame with force capacity of ±100 kN (±22 kip) or ±250 kN (±56 kip)
-    Induction heating with specimen heating rates up to 50°C/s
-    Precision-aligned load string with the actuator in the lower base
-    Standard servohydraulic actuator for added flexibility
-    Choice of hydraulic configuration and dynamic performance to suit the application
-    Optional backlash free, all-electric actuator delivers precise slow speed control with virtually silent operation and no hydraulic infrastructure requirements (8862-TMF)
-    An integrated high-temperature extensometer with low contact force
-    Multi-coil induction system
-    Choice of internal or enclosed external cooling solution
-    Precision work head mount for induction coil adjustment
-    Collet head grip for improved alignment and tubular specimen cooling
-    AlignPRO alignment fixture and supporting software are provided as standard to ensure precision load string alignment
-    Dedicated and highly automated TMF Software Package
-    Full system integration with Instron electronics
-    Updated furnace controller and software provide a more intuitive experience

 

Electro-Thermal Mechanical Testing (ETMT)
Testing miniaturized specimen with direct resistance heating

Accelerating high-temperature research can be conducted with the help of the Instron Electro-Thermal Mechanical Testing instrument (ETMT), a small testing instrument designed for use on a tabletop. With heating and cooling speeds of 200°C/s and 100°C/s, respectively, the system may achieve fatigue loading rates of up to 1000 N/s. Specimens can be heated to temperatures of up to 1500°C with the help of the system's direct resistance heating system, and it can withstand reverse stress loading of up to 3000 N.

 

Features:
-    Dynamic loading up to 3 kN (0.7 kip)
-    Nominal grip separation is set at either 16 mm (0.6 in) or 40 mm (1.6 in), with an actuator stroke of ±5 mm (0.2 in)
-     Heating and cooling rates of 200°C/s and 100°C/s respectively
-    Direct resistance heating via direct current through specimen capable of reaching temperatures of up to 1500°C, providing a parabolic temperature profile
-    Temperature control with R, S or K-type thermocouple attached to the center of the specimen
-    Low integrity enclosure for simple gas purging
-    Optional configuration of a high integrity enclosure for operation under air, vacuum or back-filled gas purge, with a facility for inert gas built-in
-    Optional turbo molecular pump for added performance in creating a vacuum
-    Measurement of mechanical properties, physical properties, and microstructural stability under thermal exposure of specimens with cross-sections down to 2 mm by 1 mm
-    High precision twin LVDT strain measurement system
-    Mechanical alignment fixture AlignPRO is supplied to provide better system alignment
-    Accommodates both round and flat specimens with the same fixture, with the option of steel or brass fixture for different thermal and electrical conductivity
-    Horizontal mounting option
-    19'' rack-mounted control unit for a packaged solution
-    Compatible with standard Instron software including Console, WaveMatrix 2, Bluehill Universal and TMF

 

8800MT Controller & Controller Upgrades

Instron®'s newest controller for cyclic and static testing, the 8800MT, is optimized for fatigue testing. The 8800MT is the most recent in a long line of world-class controllers for testing materials. It is built to provide maximum security, dependability, and efficiency.

Stiffness Based Tuning is one of the functions available. This ground-breaking approach to calibrating fatigue testing systems enhances machine friendliness and contributes to higher data accuracy. It's easy for anyone to use, and you can get more consistent results without pre-cycling your specimen.

The controller is the brains of our ElectroPuls® test equipment and the latest hydraulic fatigue testing systems from Instron. The 8800MT's ability to communicate with any fatigue testing system, not just those made by Instron, is one of its most fascinating features.

 

Upgrading Systems with 8800MT
The 8800MT can be put on almost any hydraulic testing device for materials. Upgrading the controller on your current machines is a cost-effective way to give them a new lease on life and get the latest materials testing software.
 

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